Industrial / Product Design & Development Expert Witnesses: 19

Dr. Adam K. Aleksander, PhD, PE, CSP, has over 40 years of experience in the areas of Mechanical Engineering, Human Factors, and Safety Engineering. He combines both academic credentials and active work in industry to provide a grounded perspective in Product Liability, Industrial Incidents, Warnings, and OSHA related issues. He is also a VP of an Energy Services firm, with over 35 overseas assignments related to forensic services, power utility issues, and equipment failures.

Dr. Aleksander has been a practicing engineer since 1972, focusing his Manufacturing, Consulting and Forensic investigations on Problem Definition and Root Cause Analysis of complex problems in confidential issues. His firm has experience encompassing an enormous variety of claims, from large $45 million dollar dam claims, to environmental clean-up claims, to small road construction claims. His litigation services often involve reconstruction, perception reaction studies, warnings, equipment operation, mechanical failures, industrial accidents, skiing, and bicycling injuries.

As an Expert Witness, Dr. Aleksander has worked with many clients, including plaintiff's and defendant's attorneys, both civil and criminal, attorneys representing corporations, corporations in the power utility area, and corporations that produce products. His services are also available to insurance executives with complex claims issues that involve industrial or utility related losses. Dr. Aleksander has been retained over 125 times in a wide range of technical investigations.

Litigation Expertise:

• Product Liability - Design, Manufacturing and Marketing Defects, Involving Damage, Injury or Fatality
• Equipment Failures - Proximal Cause of Failure with Contributing Factors
• Human Factors, Visibility, Ergonomics, and General Research Issues - Product Usability, Warnings, Instructions, Perception, Reaction Time, Visibility and Conspicuity Issues
• Construction, OSHA, and Safety Engineering - Regulatory and Safety Issues
• Industrial Projects
• Power Utility - Service and Equipment Failures

View Dr. Aleksander's Consulting Profile.

Karl R. Leinsing, MSME, PE, President of ATech Designs, Inc., is a Professional Mechanical Engineer who specializes in Medical Device Product Development from concept to production. Mr. Leinsing has been granted over 34 patents (needle free IV valves, laparoscopic devices, needlescopic devices, suture lockers, catheters, mitral valve repair devices, knitting machines) and excels in solving the most complicated problems and design challenges. His company has a fully equipped medical lab with calibrated measurement and test equipment and all is fully documented with high quality reports with pictures and video to provide credible results and easy to understand compelling data.

The winner of five design awards, Mr. Leinsing is recognized as one of the top 100 medical device professionals in the nation by MD&DI. For dedication to his industry, he was made the 2014 Chairman of the Medical Device and Manufacturing Conference in Anaheim, CA. Mr. Leinsing has also been acknowledged for his work in a publication by Life Magazine. Mr. Leinsing offers litigation support services to the legal community. He has extensive experience with Patent and Product Liability cases including report writing, depositions, and testimony.

Areas of Expertise:

Intravenous (IV) Systems & Disposables Hernia Repair Endometrial Ablation Laparoscopic Instruments Injection Ports Catheters Heart Valve Repair / Replacement Subcutaneous Ports

Bed Rails Cervical Screws Syringes, pen injectors, auto-injectors IV / Insulin Pumps Glucose Monitors Peritoneal Dialysis Pumps Abdominal Aortic Aneurysm (AAA) Repair Sleep Apnea Devices (CPAP)

View Karl Leinsing's Consulting Profile.

Rob Wallace has unique expertise in Trademark, Trade Dress, Copyright, Brand Identity and Package Design Infringement. For 35+ years, Rob ran one of the nation's top Brand Identity Strategy and Package Design Resources providing global branding expertise to Fortune 500 companies in virtually all CPG categories. His clients include P&G, Nestle, Pepsico, Unilever, Kraft, Colgate, The Home Depot, Brown-Foreman, Novartis, J&J and more than 50 market leading companies. Manhattan-based, Rob has been an expert witness for important litigation involving:

• Likelihood of Consumer Confusion
• Secondary Meaning
• Brand Valuation & Dilution
• Package Graphic/Structural Design
• Product Design
• Branding Industry Best Practices
• False/ Deceptive Advertising
• Corrective Advertising
• and all brand related issues.

Rob has commissioned literally hundreds of consumer surveys and is uniquely qualified to determine the results of all research. He has worked for attorneys on both the plaintiff and defense sides of his cases. He is effective and efficient with the average project report requiring between 10 and 12 hours.

Bonneau Dickson, P.E. is a sanitary engineer with forty years of experience in all aspects of potable water, wastewater and stormwater design and construction management.  He has provided forensic sanitary engineering expertise and served as an expert witness for 25 years.  He has been deposed approximately 100 times and has testified in trials, arbitrations or mediations more than a dozen times.  He has worked both in the U.S, and abroad.

Mr. Dickson has designed approximately 300 water, wastewater, and stormwater projects. Has been resident engineer or otherwise participated in the construction phase of approximately 20 water and wastewater projects. Mr. Dickson has both project management and general management experience as project manager on approximately 175 projects. Mr. Dickson served as forensic technical consultant or expert witness on more than 100 cases. With his decades of experience, he understands not only the engineering aspects, but also the financial, managerial, political, and personal aspects of legal issues. Mr. Dickson's expert services include succinct reports with explanations of complex engineering matters in layman’s language. 

Areas of Expertise:

Sewage Overflows Wastewater Facilities Design Wastewater Facilities Planning Septic Systems Water Facilities Design

Water Facilities Planning Standard of Care Stormwater Facilities Design Stormwater Facilities Planning PCE Contamination

Education - BS Civil Engineering, GA Tech; MS Sanitary Engineering, GA Tech; MA Sanitary Engineering, Harvard University; Master Of Business Administration, Harvard University View Bonneau Dickson's Consulting Profile.

Dr. David Schaafsma, PhD has over 25 years of experience in Optical Systems, Microscopy, Fluorescence & Spectroscopy, Optical Materials, Lasers, Optoelectronics, Sensors, and Data Acquisition. Dr. Schaafsma specializes in multi-disciplinary projects primarily for the medical device field, involving optics, electronics, software, and sensors. He has worked in diverse areas such as semiconductor manufacturing, telecommunications, and biotechnology. Dr. Schaafsma has been offering expert witness services for over 10 years. He has been retained as an expert in several areas of expertise, from angioplasty catheters to retinography cameras to optical microscopes of various stripes. Dr. Schaafsma is available for consulting, testing, analysis, inspection, reports (opinion), deposition, and trial testimony. 

Selected Areas of Expertise:

Medical Product Design / Development Optics – Geometric, Diffractive, Waveguide, Optical Technology, Optical Materials Networks, Data Links, Protocols Fiber Optics Lasers & Light Systems Embedded Computer Systems, Microcontrollers Infrared Materials, Technology, Products

Imaging & Microscopy (SEM & Optical), Spectroscopy Software & Programming, Embedded & High Level Languages Electronics, Embedded Design Sensors, Data Acquisition Semiconductor Metrology, Photovoltaics, Renewables Project Planning / Management ISO 9000, SPC Tooling / Process Development

View Dr. Schaafsma's Consulting Profile.

James Caylor, PE, is an independent consulting Mechanical Engineer specializing in NH₃ and CO₂ Refrigeration Systems used in process and cold storage applications. Clients have included Leprino  Foods, Safeway, Dreyer’s, Tyson, ConAgra, Unilever, Nestlé, Imperial Irrigation District, Lineage Logistics, and Grupo Kuo (Kekén).

Background Information - Mr. Caylor's first 15 years in the refrigeration business were spent as a service and startup technician, including a UA steamfitter apprenticeship, 11 years in the industrial field and the final 8 years self-employed as Caylor Refrigeration. He then returned to college and graduated from Arizona State University in 2000 with a BSME. 

Mr. Caylor worked as a project engineer for two design/build contractors and became a PE before moving to Tyson Foods’ corporate design group in 2005. He joined Jacobs Engineering’s Food and Beverage Group in Fort Worth in 2007, finished in 2013 as Deputy Director in charge of all refrigeration projects and opened his own consulting firm in 2014.

Litigation Support - Mr. Caylor has been retained in seven expert witness cases, including one completed and two more scheduled  depositions. Two of these are currently preparing for trial and one for arbitration. Disputes tend to fall into one of three categories:  

Component Function - System Design / Installation/ Operation - Regulatory Compliance

Mr. Caylor has also consulted for lawyers representing a food processing firm facing EPA citations at multiple plants. His forensic analysis services are available to attorneys representing plaintiff and defendant and include site review, thorough reporting, depositions, and trial testimony as needed.

Areas of Expertise:

System Design and Design Review (owner’s agent) Mechanical Code Review (IIAR, IFC/IMC, ASME B31.5, ASHRAE Std 15) Operational analysis Industrial Process Refrigeration Cold Storage

Ammonia Carbon Dioxide Piping Insulation OSHA / EPA

View James Caylor's Consulting Profile.

Howard J. Cohen, PhD, has over 30 years of experience in Software Engineering, Architecture and Implementation. He possesses particular expertise in Algorithms, Relational Databases, Graphical User Interfaces (GUIs) and Software Applications in general. His experience has been in a broad spectrum of technology, in several languages, in a wide variety of applications, and on multiple platforms. Dr. Cohen's background includes Electronic Design Automation, Bioinformatics, Digital Cartography, Banking Systems for Foreign Exchange Traders, and many more. He is the co-inventor on approximately 120 patents.

Dr. Cohen has over 15 years of experience as an Expert Witness. He possesses excellent written and verbal communications skills, including the ability to express himself well in interpersonal contacts, make presentations to large audiences, explain complex concepts clearly, and write well on levels ranging from the scientific to end user documentation. He is available to analyze complex systems, to write clearly about technical issues, and communicate face-to-face in a manner appropriate for any audience to understand the issues, the technology and the point of view. Dr. Cohen has been deposed and testified at arbitration hearings and in Federal Court.

Expert Witness Projects Include:

• Trade Secrets
• Copyright
• DMCA - Digital Millennium Copyright Act
• Patent Infringement
• Source Code Analysis
• Business Practices
• Damages Analysis
• Computer Software Security / Forensics

View Consulting Profile.

Robert C. Hoffman Jr, PE, CFEI, is a licensed Professional Engineer certified as a Fire and Explosion Investigator. With 30 years of experience, the primary focus of his knowledge is a deep understanding and application of all aspects of Product Safety for the Consumer Goods Industry.

Background Experience: For 27 years, Mr. Hoffman worked with the Whirlpool Corporation in various roles. He served the company as a Drum Sub-System Design/Development Engineer, a Laundry Product Approval Engineer, and Dryer Platform Structures Sub-System Leader and Engineer. His final position with the company before retirement was Principal Engineer, a position he served in for 8 years. 

Mr. Hoffman's primary areas of specialization are Heat / Combustion Containment strategies, and Electrical System Design strategies in expected customer abnormal use.  His involvement in field investigation evaluations and product liability support allow him to understand how products react in the field and produce both relevance safety tests and design solutions.

Litigation Support: Mr. Hoffman works as an expert witness with clients needing to understand if a product in the field has some type of design or manufacturing defect, as well as clients needing support to defend their product against a potential field hazard allegation. His background in statistics and presentation of data allows him to take complex situations and break the information down into simple, yet accurate assessments of the situation.

Mr. Hoffman's services include product failure mode and effects analysis, root cause investigations, thorough reporting, depositions, and trial testimony as needed.

Areas of Expertise:

Product Safety / Appliance Safety Product Fire Hazard Electric Shock Lacerations Suffocation

Contact Burn Hazards  Warning Labels Faulted Components Clothes Dryer Fire Containment Code Evaluation

View Robert C. Hoffman's Consulting Profile.

Randy Phares is an expert in Packaging, specializing in Corrugated, Crating, Baling, Shipping, Warehousing, Manufacturing Safety and Load Securement. He has over 30 years of progressive leadership experience in Packaging, Procurement, Shipping, Lean Manufacturing, Quality, Safety, Productivity, and Business Improvement.

Since he began his career in 1990, Mr. Phares has held almost every job in packaging operations. These include manufacturing, distribution, sales, design, safety, transportation, and running entire multinational business units for a Fortune 1000 Corporation. He has worked on projects in Asia, Jamaica, Afghanistan, Latin America, Eastern and Western Europe, USA, and Canada.

Mr. Phares has run packaging testing labs, design centers managed fleets of trucks, manufacturing machinery, and managed world class packaging manufacturing operations. He is a published international author, and speaker who was the President of the South Texas Manufacturers Association. He is a Packaging and Procurement Subject Matter Expert since 2019 saving over $10 million for SGS-Maine Pointe the #1 Supply Chain Consulting Firm according to Consulting.us and one of America’s Best Management Consulting Firms of 2022 according for Forbes Magazine.

Honors and Awards - Best Achievement of Organizational Business Improvement in Manufacturing Award presented by the Global Six-Sigma and Business Improvement Awards for an extensive plant turnaround for Temple-Inland (now International Paper). Best Performing Plant Award for 4 consecutive years out of 26 plants for Gaylord Container (now International Paper).

Litigation Support - Randy Phares is a leading Packaging and Load Securement Subject Matter Expert relied upon for his experience, knowledge, and in-depth understanding of packaging, logistics, manufacturing, distribution, freight, and intellectual property. He performs forensic analysis and testing of packaging failures, loading, unloading and distribution failures that caused damage or injury. His services include thorough reporting, depositions, consulting, and trial testimony as needed.  

Cases involve crated, palletized, banded or boxed products, or boxed products loaded in railcars, trucks, vans or parcel trucks, warehoused, transported (loaded, or unloaded), or injury using a pallet jack, forklift, or by hand.

 Areas of Expertise: 

Corrugated Packaging Folding Carton Packaging Boxes Crates Pallets Pallet Jacks Warehousing   Packaging Logistics

Packaging Distribution Manufacturing Load Securement Freight - Rail, Trucking, Air Packaging Workplace Safety Packaging Product Liability Packaging Intellectual Property Packaging Design

View Randy Phares' Consulting Profile.

James Parker has over 35 years of relevant industry experience specializing in Electronic Security Systems & Sensors, Electronics R&D, and New Product Development. He has in-depth knowledge of electronic product design in both Wired and Wireless Technologies and outstanding knowledge of Environmental and False Alarm Immunity. Products, such as alarm systems, that Mr. Parker led the design of, have an installed base in the millions. 

Litigation Support - Mr. Parker provides Patent Litigation support to counsel representing both Plaintiff and Defense and is experienced with civil liability, criminal and patent litigation, including Inter Partes Reviews (IPRs). He has the ability to explain complex technical material in a straight forward manner. Mr. Parker's past clients include Cravath, Swaine & Moore LLP, Weil, Gotshal & Manges LLP, Fish & Richardson PC, Alarm.com, 2GIG Technologies, and Nest Labs. His services are available nationally and internationally. 

Areas of Expertise:

Electronic Security Security Systems Burglar Alarm Systems Intrusion Detection Motion Detection Wireless Alarm Systems Wired Alarm Systems Occupancy Detection Systems Premises Security Residential and Commercial Security Inter Partes Reviews (IPRs)

Research and Development Engineering Management New Product Development Electronic Engineering Embedded Systems Alarm Control Panels PIR (Passive Infra-Red) Motion Detection uW (Microwave) Doppler Motion Detection Solar LED Flood Lights (Patio to Street Level) Patent Litigation Intellectual Property

Background - Mr. Parker is the Past Vice President of Engineering for Digital Security Controls Ltd. (DSC), a leading global manufacturer of electronic security systems and components with sales exceeding $400 million annually. He is currently the President at EE-Systems Group Inc. Canada (R&D) where he is responsible for overseeing new product and business development. A prolific inventor, Mr. Parker has been granted over 25 unique patents with approximately 100 patent documents published worldwide. 

View James Parker's Consulting Profile.

Khalid Sorensen, PhD, is a highly accomplished technology leader in Automation, Mechatronics, Motion Control, Manufacturing, Machine Vision, and Human-Machine Interaction. He has over 20 years of experience developing and deploying world-class mechatronic, motion control, and automation solutions.

Dr. Sorensen has directed the development and implementation of 100s of complex, multi-disciplinary mechatronic systems for high-profile industry leaders including Toyota, Ford, Alcoa, Caterpillar, Boeing, NuScale, and many others, and high-profile facilities including Fukushima and Chernobyl.

Litigation Support - Dr. Sorensen has testified in numerous Product Liability and IP disputes – both at the Federal and District court levels, as well as the ITC, USPTO, and US Customs and Border Protection.

Areas of Expertise:

Automation Dynamics and Control Systems Kinematics Machine Vision Manufacturing Mechatronics Photogrammetry Robotics

Segways Sensors Tire Mechanics Traction Control Wheel Slip Vibrations Warnings See Full List

Career Highlights:

• Founded a technology company where he invented and was the Chief Architect of Expertoperator^TM, Safemove^TM, Automove^TM, and Cranevision^TM – technology known within the primary metals, automotive, and heavy-equipment sectors for enhancing crane safety, productivity, and ease-of-use; Developed state-of-the-art, on-line, time-optimal trajectory synthesis software for Cartesian machines - key drivers in the acquisition of his company 5 years after inception by a global leader in automation.
• Served as CTO at PaR Systems, a world-class supplier of large-scale robotic automation, control, advanced manufacturing, and nuclear-handling solutions.
• Founded Finity Engineering, which provides design, analysis, consulting, and litigation support services in the areas of robotics, automation, and mechatronics.
• Adjunct Associate Professor of Mechanical Engineering at Georgia Tech. Teaches various engineering topics including Dynamics, Controls, Vibrations, Mechatronics, the Design Process, Product Development, Engineering IP, Product Liability, and others.
• Invited talks at premiere institutions globally including MIT, Kumoh National Univ. of Tech, Korea Atomic Energy Research Inst., Hyung Hee Univ., Huazhong Univ. of Science & Tech.

View Finity Engineering's Business Consulting Profile.

Harvey C. Voris’ entire engineering career has been devoted to the Fitness Industry. He has over 35 years of Fitness Equipment Design experience and has been issued 7 U.S. utility patents. Mr. Voris has a Bachelors of Science in Engineering from UCLA with a specialization in Bio Structural Mechanics. 

Mr. Voris' Masters in Engineering is from Cal State Long Beach where he specialized in Fatigue and Failure Analysis. He has spent 21 years devoted to the development and promotion of safety standards for the fitness industry. Mr. Voris has authored numerous standards and has chaired the ASTM committee devoted to fitness standards development since 1995. 

Litigation Support - Mr. Voris provides engineering analysis and accident reconstruction related to consumer and fitness products and facilities. His services are available to attorneys representing both plaintiff and defense. With 35 years of experience, a biomechanics background, and extensive experience in design and product testing, Mr. Voris speaks with authority on the following critical issues:

Product Liability - Patent Development - Patent Infringement - Facility Risk Management - Standards Compliance

View Harvey Voris' Consulting Profile.

Karl L. Linck, PE, is an expert in Food Industry Production and Packaging with over 45 years of experience. A Professional Engineer in WI, IL, AZ, CA, FL, and ID, his main area of experience is with Sanitary Systems and their Design in Hygienic Food Processing. 

Litigation Support -  Along with design of many food processing / packaging systems and engineering department development and leadership, Mr. Linck has provided expert witness testimony for cases involving IP and Contract issues. His services are available to attorneys representing plaintiff and defendant and include site inspection, thorough reporting, depositions, and trial testimony as needed. 

Areas of Expertise:

Sanitary Food Systems Food Processing Systems Food Processing Equipment Facility Sanitary / Hygienic Design Facility Automation Site Selection

Equipment and Engineering Contracting Packaging Material Engineering Packaging / Production Line Efficiency MAP - Modified Atmosphere Packaging Food Packaging Systems / Equipment Food Production Operations

 Background Experience - Much of Mr. Linck's career has focused around dry, oils, refrigerated and frozen products in the pasta, natural cheese, processed cheese, appetizer, and entrée areas. He has led strategic growth of engineering functions, including procurement and customization of production equipment, production line layouts and facilities design, automation, packaging material engineering, site selection, and support engineering functions for all production operations and distribution/office needs.  

From 1992 to 2019, Mr. Linck served as Vice President of Engineering for Sargento Foods, Inc., where he provided key technical direction and management critical to growth and assembled the engineering department to support innovation, improvements, and production support with proper engineering/technician skill sets, among other duties.

Mr. Linck is currently the sole proprietor and engineer for Karl Linck, Technical Consulting, where he specializes in engineering educational material development, manufacturing consulting, expert witness work, and expert advice for the food industry.

Mari S. Truman, PE, has more than 40 years of experience in Orthopedic Product Design and Development. As Principal Engineer with her company, Orthobiomech, LLC, she acts as an R&D design and development consultant to the orthopaedic industry and an injury biomechanics and medical device forensic expert. Ms. Truman's design experience includes implants and instrumentation systems used to repair fractured bones, torn ligaments and/or to reconstruct spine, knee, wrist, hip, ankle, elbow, thumb based cmc, and other finger and toe joints for many of the USA based orthopaedic conglomerates and a few Asian, Australian and European firms. Having designed and developed implants and instruments used for both human joint reconstruction and skeletal trauma repair, Ms. Truman is named on 12 Orthopaedic Patents and frequently gives talks on implant design and injury biomechanics on topics such as: knee and thumb-based joint surfaces and kinematics, joint design, rapid prototyping, medical device design control, and injury biomechanics. Litigation Support - Ms. Truman has been providing Forensic Impact and Injury Biomechanics and Orthopedic Biomechanics to the legal industry for over 15 years. She draws on her strong knowledge of FDA and ISO EN13485 compliant design control processes, failure modes and effects analysis, clinically relevant tissue loading, and design safety assurance, including device performance requirements and warnings, during her medical device litigation reviews. Ms. Truman has a strong knowledge of the production and quality assurance processes used in the manufacture, cleaning, and sterilization of medical devices and the effects of such processes on product performance. Analysis of Traumatic Injuries Related To:

Falls and Fall Recovery Vehicular Collisions Assaults and Fights Projectile Impacts Occupation or Workplace

Failed Medical Implants Assistive Devices Orthotics Consumer Products Sports and Recreation, Occupational Overuse / Injury

View OrthoBioMech LLC's Consulting Profile.

Claire K. Sand, PhD, is a Global Packaging Technology  Leader with over 35 years of Food Science and Packaging experience. 

Dr. Sand is the owner and founder of Packaging Technology and Research, LLC.   She is also an Adjunct Professor at Michigan State University and CalPoly, and a monthly contributor to Packaging Digest. 

Dr. Sand's background includes working with Total Quality Marketing, Nestle, General Mills, Kraft Heinz, Safeway, and academia, as well as in basic research, development market research, and marketing in Germany, Colombia, and Thailand.

She is an IFT Fellow, a recipient of the Lifetime Achievement in Food Packaging Award , a member of numerous Editorial Boards, the author of the Packaging Value Chain, and is in several leadership positions.

Litigation Support - Dr. Claire Sand is an experienced food packaging expert witness for attorneys representing plaintiff and defendant. Claire has served as an expert witness in 18 cases since 2016, involving 8 patents, 4 food packaging and food spoilage cases, and 6 other cases.

Her cases include Food and Beverage, Packaging and Labeling, and Patent and Intellectual Property litigation and lawsuits. Dr. Sand is available to consult, construct and write expert reports, serve as expert in depositions and testify.

Areas of Expertise:

• Patent Infringement and Invalidity - including patent infringement, patent invalidity, forensics related to patents and related lawsuits, design and utility patent infringement, food packaging patents, Patent or design infringement
• Trademark, Trade Dress or Trade Secret Disputes
• Food Package Interactions - including food damage and spoilage, food packaging safety, foods and how packaging interacts with food,
• Food Package Design - including flexible film, rigid packaging - bottles, cans jars, etc., semi-rigid packaging- foam trays, Food packaging product development, Integrity of packaged goods for warehousing
• Food Package and Packaging Forensics  - including failure analysis, defective packaging
• Material Science - including paperboard, polymers and plastics
• Probable Cause in Food Packaging Contamination
• Food Package Testing
• Food Packaging FDA Regulations & GMPs
• Food Packaging Machinery / Line Operations

View Packaging Technology Consultants' Business Consulting Profile.