Materials Failure Analysis Expert Witnesses: 25

Arun Kumar, Ph.D. has 45 years of experience in Metallurgy, Materials Science and Failure Analysis of Metallic and Non-Metallic Materials at Rockwell International, Hughes Aircraft Company and EAG Laboratories. He manages and supervises approximately 10 engineers and technicians performing a variety of analytical services and failure analysis. Dr. Kumar provides metallurgical consultation, performs failure analysis and serves as an expert witness in product liability trials involving materials failures. He has extensive experience in metallurgical failure analysis of aircraft, helicopter, automobile and motorcycle components, machineries, medical implants, machine tools, household appliances and wildfire investigations involving utilities.

Paul Eason is a Licensed Professional Engineer, Nationally Certified Fire & Explosion Investigator and Forensic Consultant. His expertise comes from a strong background in industry and academia. In addition to his consulting practice, he is a professor in the School of Engineering at the University of North Florida, and maintains a graduate faculty appointment in the Materials Science and Engineering Program at the University of Florida. 

Dr. Eason has testified in numerous trials and depositions in the following practice areas: 

Product Design & Manufacturing Analysis - Metallurgy & Materials - Fire & Explosions - Industrial Accidents 

Areas of Expertise: Product Liability and Materials Failure Analysis, Product Defect & Safety Issues including: Metals, Plastics, Glass, Ceramics, Corrosion, Fatigue, Overload & Material Selection 

Fire and Explosion Analysis including: cause and origin determination, product related fire causation, industrial process accidents, dust explosions, welding / brazing accidents

Randy Phares is an expert in Packaging, specializing in Corrugated, Crating, Baling, Shipping, Warehousing, Manufacturing Safety and Load Securement. He has over 30 years of progressive leadership experience in Packaging, Procurement, Shipping, Lean Manufacturing, Quality, Safety, Productivity, and Business Improvement.

Since he began his career in 1990, Mr. Phares has held almost every job in packaging operations. These include manufacturing, distribution, sales, design, safety, transportation, and running entire multinational business units for a Fortune 1000 Corporation. He has worked on projects in Asia, Jamaica, Afghanistan, Latin America, Eastern and Western Europe, USA, and Canada.

Mr. Phares has run packaging testing labs, design centers managed fleets of trucks, manufacturing machinery, and managed world class packaging manufacturing operations. He is a published international author, and speaker who was the President of the South Texas Manufacturers Association. He is a Packaging and Procurement Subject Matter Expert since 2019 saving over $10 million for SGS-Maine Pointe the #1 Supply Chain Consulting Firm according to Consulting.us and one of America’s Best Management Consulting Firms of 2022 according for Forbes Magazine.

Honors and Awards - Best Achievement of Organizational Business Improvement in Manufacturing Award presented by the Global Six-Sigma and Business Improvement Awards for an extensive plant turnaround for Temple-Inland (now International Paper). Best Performing Plant Award for 4 consecutive years out of 26 plants for Gaylord Container (now International Paper).

Litigation Support - Randy Phares is a leading Packaging and Load Securement Subject Matter Expert relied upon for his experience, knowledge, and in-depth understanding of packaging, logistics, manufacturing, distribution, freight, and intellectual property. He performs forensic analysis and testing of packaging failures, loading, unloading and distribution failures that caused damage or injury. His services include thorough reporting, depositions, consulting, and trial testimony as needed.  

Cases involve crated, palletized, banded or boxed products, or boxed products loaded in railcars, trucks, vans or parcel trucks, warehoused, transported (loaded, or unloaded), or injury using a pallet jack, forklift, or by hand.

 Areas of Expertise: 

Corrugated Packaging Folding Carton Packaging Boxes Crates Pallets Pallet Jacks Warehousing   Packaging Logistics

Packaging Distribution Manufacturing Load Securement Freight - Rail, Trucking, Air Packaging Workplace Safety Packaging Product Liability Packaging Intellectual Property Packaging Design

View Randy Phares' Consulting Profile.

David Morris has over 30 years of deep understanding and hands on experience of Construction and Construction Processes that give him a unique perspective in the industry. Having worked in many roles, Mr. Morris has the ability to formulate conclusions based on practical experience. Staying abreast of new technologies, he is able to apply them to outdated construction processes.

Mr. Morris has welding certifications in nearly all processes (MIG, TIG, Stick) and most materials, (Carbon Steel, Various grades of Stainless Steel, Aluminum, Chrome,). He has extensive experience in Instrumentation, Controls, Building automation Systems, HVAC, Refrigeration, Plumbing Codes and Design, Drafting and Detailing, layout and quantity take-off, medical gas installation, Plumbing and Piping Detailing, Computer Aided Drafting, and BIM

Litigation Support - Mr. Morris serves as an expert witness for attorneys representing both plaintiff and defendant. His services include onsite inspection, thorough reporting, depositions and trial testimony as needed. Cases include:

Construction Scheduling Root Cause Analysis Construction Defects and Delays Planning, Designing, Managing Construction

Mechanical, Electrical, Plumbing Coordination (MEP) Building Information Modelling (BIM) Computer Aided Drafting Initial Design, Construction, Operations, Maintenance

Select Background Experience:

• Prior to founding DMorris.consulting, Mr. Morris served as Director of Virtual Construction for EMCOR Construction Services from 2008-2016. In this role, he directed the virtual construction activities and operations of 82 EMCOR companies. His scope of work included drafting contract language for BIM and pre-construction, setting up new projects in lean and BIM delivery methods, and reviewing new construction technologies among other duties, Managing 3D and BIM processes
• From 2001-2008, Mr. Morris worked with University Mechanical and Engineering Contractors as Director of Virtual Construction. He was responsible for estimating Plumbing, HVAC Piping and Process Piping for numerous research laboratories and healthcare facilities valued at over 100mm + each. He also delivered conceptual estimates for numerous Biotech, Power, and Co-Generation plants.
• Select Project Participation: San Joaquin County Hospital, City of Gilroy Waste Water Reclamation Plant, Shafter Prison, Vandenberg Air Force Base HVAC Replacement, Space Shuttle Launch Complex Project, Tehachapi State Prison Level-4 High Security Prison Housing, Cal Poly San Luis Obispo Co-Gen Facility, Kern Medical Center New Hospital Wing Expansion, Anheuser Busch Yeast Plant Expansion, and multiple Piping, Petrochemical, Hospital, and School projects.

*This Mechanical, Electrical, Plumbing, and Fire Protection Systems (MEP) Spatial Coordination Requirements for Construction Installation Models and Deliverables is a derivative work of a best practice guideline written by David Morris in 2003 and modified for the AGC BIMForum in 2009. It is the result of capturing ten years of practical methods on real world construction projects and reflects continual feedback and improvement gained from that process.

View Dmorris.consulting's Business Consulting Profile.

Michael A. Pollock, PE, USPTO, is a Mechanical Engineer responsible for the design and engineering of commercial, industrial, manufacturing, institutional, and residential venues, as well as efforts relating to services and products used in and around these facilities. Mr. Pollock's full CV can be viewed at cogentexpert.com.

Business and industries include electronics, safety and construction, building materials, polymers and plastics, instrumentation manufacturing, petrochemicals, chemicals, pharmaceuticals, colleges, athletic facilities, textiles, coatings and resins, food storage, biosciences, supermarkets, inks & pigments, automotive, facility and real estate operations, agricultural, transportation, nuclear, healthcare, nutrition, retail, distributors, pulp and paper, packaging, utilities, apparel, and R&D centers.

Litigation Support - Mr. Pollock is a subject matter expert in Commercial and Industrial Engineering Applications and Projects, as well as engineering standards and applicable codes (ASHRAE, ASME, NIST, NFPA, NBIC, ASTM, SAE, LEED, ASCE, GMP, ISA, BOCA, and EPA Regulations.) He has engaged with local, state, and governmental officials and agencies regarding numerous matters over his commensurate years of experience.

Areas of Expertise:

Investment Engineering Economics Mechanical Engineering Standard of Care Architectural Standard of Care Construction Delay Construction Defect Construction Schedule Analysis Accident Analysis Metallurgical Failure Rotating Equipment Electrical Failure Chemical Failure Processes Instrumentation and Controls

Chillers Coatings Refrigeration Thermodynamics Water Treatment Steam Systems and Boilers   Power and Utilities Energy Conservation Environmental Impact Safety HVAC Project Management Product Development

Registrations

• Professional Engineer: PA (PE075410)
• American Bar Association (ABA) – Construction Forum
• Environmental Protection Agency (EPA) Clean Air Act Certification – Universal (includes Chillers, HVAC & Refrigeration)
• United States Patent & Trademark Office Registered (USPTO)                              

Forensic Consulting Experience

Warehouse Distribution Facility – Maryland - Evaluated a $10M (million) claim relating to purported construction defect claims by the 600,000 sq. ft. facility owner against the facility construction contractor and an original equipment manufacturer relating to installed infrastructure in the facility. Developed an expert opinion and expert report regarding the analysis of the purported defects and a proposed repair solution to correct said defects. 

 Psychiatric Hospital Facility – North Carolina – Evaluated a $28M (million) construction claim by the general contractor against a hospital facility concerning a $100M facility construction project.  Developed an expert opinion and report for general construction issues, constructability, design revisions, and corresponding delay analysis for mechanical, HVAC, electrical, smoke and fire, structural, security and building automation systems. 

Forensics Consulting Work-in-Progress 

• 2022 – International Trade Commission (ITC) Matter – Resin Manufacturing Facility Construction Delay / Completeness Analysis
• 2022 – Mechanical Systems Coatings Matter Analysis
• 2021 – Industrial Manufacturing Facility Standard of Care Matter, Construction Defect, Construction Delay     
• 2021 – Electrical Distribution System Construction Defect Matter, Standard of Care
• 2021 – Hotel Facility HVAC Materials of Construction Related Defect Matter

Dr. Rolf Biernath, PhD, Chemical Engineering, University of California, Berkeley, and BChE, Georgia Institute of Technology) has over 35 years of experience in the Chemical Industry with a concentration on Polymer Science and Engineering and Material Science Fracture Mechanics. He worked in Materials and Processes at 3M for 31 years in senior technical roles developing materials, processes, and systems. His 58 US patents span a broad range of scientific and engineering disciplines.

Litigation Support - Dr. Biernath is a Patent & Civil Liability Expert Witness having worked with in-house and outside attorneys in prior art searches. He's drafted claims and strategized claims in a variety of fields. He has written Expert Reports for Civil Liability, including material failure analysis, computer simulation, and manufacturing assessment. He is known for his ability to explain complex technical problems simply.

Areas of Expertise:

Adhesives and Tapes Polymer Engineering Failure Analysis and Prediction Electronic Displays (LCD, ePaper) Light Sources (LEDs, LASERS) Short-Wave InfraRed (SWIR) imaging

Applied Physics Metrology Optical Sensors Optical Films Mid-IR Sensors and Emitters Physics-based Digital Twins, Computer Modeling

Background Experience - Dr. Biernath has 58 Issued US Patents on new products and processes, including:

• Industrial Adhesives and Tapes – materials selection, development, automation, and tape application processes
• Electronic Materials – epoxy thermoset adhesives & application process, high speed electronic connectors
• Electronic Displays and optical display films, outdoor digital displays
• Microreplication and textured adhesives and processes, microfluidics, e-Paper
• Signage – retroreflective signage, license plate recognition, ADAS, and Human Invisible, Machine-Readable Coding System
• IoT and IIoT / Automatic and predictive selection and replacement

Dr. Biernath has expertise in stresses in planar systems due to a range of causes including, thermal expansion mismatch, humidity and solvent uptake or loss, and cure shrinkage. He understands assembly processes for tapes and adhesives including interpreting Technical Data Sheets, Application Data Sheets, developing test methods, and selecting materials.

View Biernath Consulting, Inc.'s Business Consultant Profile.

Timothy M. Barrett, RCI, RRC,  CSI, CDT, GRP, has 60 years of experience as a Roofing Contractor, Educator, Manufacturer, and Consultant in the Roofing and Waterproofing Industry. Notable projects have included the White House, Lincoln Memorial, Jefferson Memorial, Gold Bullion Vault at Ft. Knox, Soldier Field, Paris Casino, Bethesda Naval Hospital, Dept. of Interior Headquarters, Transbay Transit Center, and thousands of others.

In addition to standard roofing and waterproofing, Mr. Barrett Designs and Builds Green Vegetated Roofs which can provide incredible contributions to the environment. Having chaired the RCI Greenroof educational program development I and II Committees, and having delivered the program a number of times in the Midwest, the South, the West Coast, the East Coast, and Canada, he is current on the science and the state of the art.

Litigation Support: Mr. Barrett has over 45 years of experience consulting and testifying as a Roofing and Waterproofing Expert. He is very experienced with Forensic Investigations for Thermal and Moisture Protection Systems on commercial, institutional, and industrial waterproofing and roofing projects. Mr. Barrett's services include thorough forensic reporting, depositions, and trial testimony as needed.

Areas of Expertise:

Roofing Waterproofing Insulation Roofing Forensic Investigations Roofing Failure analysis Roofing Material Science Leak Tracing

Adequacy of Roofing Design Green Vegetated Roofs Plaza Deck / Parking Deck Construction Flat Roofs Metal Roofs Workmanship Standards and Materials Roofing / Waterproofing Project Evaluation

Certifications and Affiliations: Registered Roof Consultant (RRC); Roof Consultants Institute (RCI); Construction Document Technologist (CDT); Construction Specifications Institute (CSI); Green Roofing Professional (GRP); Green Roofs for Healthy Cities (GRHC)

Keith M. Cianfrani, MAS, CRSP, a retired U.S. Army Lieutenant Colonel, the founder and owner, has over 30 years of aviation experience. He is a master army aviator, aviation safety officer, commercial pilot, instructor pilot, and was an accident investigator for the U.S. Army Safety Center.

Background - Mr. Cianfrani is rated in both rotary wing and fixed wing aircraft. As a safety officer, he has managed safety programs in organizations with over 100 aircraft stationed throughout 5 states. Mr. Cianfrani is currently an instructor for Embry Riddle Aeronautical University and Kansas State University. He is also presently attending Florida Institute of Technology (FIT) as a PhD Student in Aviation Science.

Mr. Cianfrani is a certified Flight Instructor (CFI) and has also worked in the civilian, commercial aviation industry. He has been flying for companies such as Petroleum Helicopters, Damin Aviation, Keystone Helicopters, Island Helicopters, and Chopper 6 and Chopper 3 in Philadelphia. He also has experience in the flight for life, aero medical evacuation industry.

Litigation Support - Keith Cianfrani specializes in Human Factors and Material Failure in Aviation Accident Investigations. He serves as an aviation safety consultant for the Federal Aviation Administration and FIT. An IS-BAO Certified Safety Auditor, he provides safety evaluations in accordance with Federal Aviation Regulations. His services are available nationally and internationally and include written reports, depositions, and trial testimony as needed.

Areas of Expertise:

Pilot / Crew Performance Human Factors Maintenance Environmental Factors Meteorological Factors

Safety Training Material Factors Aviation Accident Reconstruction FAA Regulatory Compliance Safety Audits

View Keith Cianfrani's Consulting Profile.

Ole E. Haaland, PE, has thirty four years experience in Power Production, Design, Construction, and Commissioning, with 30+ years managing people and projects. Mr. Haaland's experience is in conventional, nuclear, and alternate fuel power plant mechanical and electrical systems. He has performed as Project Manager, Construction Manager, and Commissioning Manager for several Greenfield power projects.

Mr. Haaland held a senior reactor power operator's license and a number of senior engineering positions at the New York Power Authority prior to joining ANNA. Mr. Haaland received his BSME from the New York Institute of Technology and is a registered professional engineer in many states. He was recently elected to the EGSA Board of Directors for 2015-2017.

Litigation Support - Ole Haaland conducts root cause analysis investigations for counsel representing Plaintiff and Defense. When needed, he provides expert witness testimony for power plant design, construction, and operational failure issues and for parties involved in contract disputes.

Areas of Expertise:

Switchgear Voltage Regulators Turbine Generators Control Systems Hydro Generators Diesel Generators

Condensate Polishers Feed Water Heaters Main Condensers Moisture Separators Electrical Breaker Failures Operational Failures

View Ole Haaland's Consulting Profile.

Dr. Adam K. Aleksander, PhD, PE, CSP, has over 40 years of experience in the areas of Mechanical Engineering, Human Factors, and Safety Engineering. He combines both academic credentials and active work in industry to provide a grounded perspective in Product Liability, Industrial Incidents, Warnings, and OSHA related issues. He is also a VP of an Energy Services firm, with over 35 overseas assignments related to forensic services, power utility issues, and equipment failures.

Dr. Aleksander has been a practicing engineer since 1972, focusing his Manufacturing, Consulting and Forensic investigations on Problem Definition and Root Cause Analysis of complex problems in confidential issues. His firm has experience encompassing an enormous variety of claims, from large $45 million dollar dam claims, to environmental clean-up claims, to small road construction claims. His litigation services often involve reconstruction, perception reaction studies, warnings, equipment operation, mechanical failures, industrial accidents, skiing, and bicycling injuries.

As an Expert Witness, Dr. Aleksander has worked with many clients, including plaintiff's and defendant's attorneys, both civil and criminal, attorneys representing corporations, corporations in the power utility area, and corporations that produce products. His services are also available to insurance executives with complex claims issues that involve industrial or utility related losses. Dr. Aleksander has been retained over 125 times in a wide range of technical investigations.

Litigation Expertise:

• Product Liability - Design, Manufacturing and Marketing Defects, Involving Damage, Injury or Fatality
• Equipment Failures - Proximal Cause of Failure with Contributing Factors
• Human Factors, Visibility, Ergonomics, and General Research Issues - Product Usability, Warnings, Instructions, Perception, Reaction Time, Visibility and Conspicuity Issues
• Construction, OSHA, and Safety Engineering - Regulatory and Safety Issues
• Industrial Projects
• Power Utility - Service and Equipment Failures

View Dr. Aleksander's Consulting Profile.