Industrial / Product Design and Development Consultants: 14

Dr. Adam K. Aleksander, PhD, PE, CSP, has over 40 years of experience in the areas of Mechanical Engineering, Human Factors, and Safety Engineering. His consulting services include industrial projects related to utility and heavy industrial plant events, equipment failures, combustion, STG, chlorine, and material handling systems. Principal at ALEKSANDER & Associates and VP of an Energy Services firm, Dr. Aleksander has been a practicing engineer since 1972, focusing his Manufacturing, Consulting and Forensic investigations on Problem Definition and Root Cause Analysis of complex problems in confidential issues.

Dr. Aleksander has performed extensive research in his field of expertise. The author of numerous publications on Mechanical Engineering, Human Factors, and Safety Engineering, he has delivered lectures and presented seminars to such entities as the American Academy of Forensic Sciences, the International Academy of Forensic Sciences, and the National Academy of Forensic Engineers.

ALEKSANDER & Associates Services Include:

Investigative Engineering Accident / Incident Investigation Accident, Loss, & Exposure Evaluations Environmental Permitting & Reclamation Product Liability Risk Management & Safety	Preventive Engineering Accident / Incident Investigations Human - Machine Interaction & Ergonomics Research & Investigations RMP & PSM Work Site Evaluation
Safety / Ergonomics Industrial Ergonomics Risk Management, PSM, Loss Control Accident, Loss, & Exposure Evaluations	Consulting Engineering Engineering Design & Analysis OSHA & Regulatory Issues Industrial Forensics

View Dr. Aleksander's Expert Witness Profile.

ATech Designs, Inc. is a five-time award winning Product Development, Design and Consulting company. They have worked with clients in many different fields of work including the Medical Product Device Design and Development industry. The types of medical products ATech Designs, Inc. has developed include medical disposables, medical devices, laparoscopic devices, anastomotic connectors, catheters, intravenous (IV) devices, mitral valve repair devices, non-invasive surgical instruments, and knitted multi-pole pockets for RF endometrial ablation. Services Include:

Product Design and Development Machine Design Polymer Selection Detail Drafting Finite Element Analysis (FEA) Manufacturing FACTTM Molding

Product Assembly Product Testing Root Cause Analysis / Dynamic Mechanical Analysis Animal Studies Clinical Studies Expert Court Witness Design Prototyping

Karl R. Leinsing, MSME, PE, President of Atech Designs, Inc., is a Professional Mechanical Engineer who specializes in Medical Device Product Development from concept to production. Mr. Leinsing has been granted over 20 patents (needle free IV valves, laparoscopic devices, needlescopic devices, suture lockers, catheters, mitral valve repair devices, knitting machines) and excels in solving the most complicated problems and design challenges. The winner of five design awards, Mr. Leinsing is recognized as one of the top 100 medical device professionals in the nation by MD&DI. For dedication to his industry, he was made the 2014 Chairman of the Medical Device and Manufacturing Conference in Anaheim, CA. Mr. Leinsing has also been acknowledged for his work in a publication by Life Magazine.

View Karl Leinsing's Expert Witness Profile.

Biernath Consulting helps small to midsized companies envision how AI and other advanced science & technology can help grow their business. He helps them create and implement innovative solutions to achieve success.

Rolf Biernath, PhD in Chemical Engineering, has over 30 years in the Chemicals and Electronics Industries with a concentration on AI advanced technology new product development. He developed new products and product lines at 3M for 31 years in senior technical roles. His 58 issued US patents span a broad range of scientific and engineering disciplines. 

Rolf has a strong drive to find the simplest and most effective solutions that meet customer needs and business objectives. His broad technical background and his resourceful ability to learn new fields quickly make him an ideal partner to help turn product's into fully realized new products and services. If it can be done, he'll find the way. If not, he'll tell you why, and let you know what advances might enable it in the future.

Rolf also works with VC and Angel Investors to assess a startup's new technology odds of technical and business success. He is known for his ability to break down complex technical problems and find the critical aspects that will make or break a new product. This helps investors ensure that financial investments are used to target the highest risks first, thereby reducing the money and time wasted chasing after products that may likely never see the light of day.

Consultant Specialties:

New Product Innovation Manufacturing Innovation Adhesives and Tapes Generative AI Prompt Engineering Root Cause Identification Chemical Engineering

Smart Devices IoT Devices IIoT Sensors Electromechanical Assemblies

Background Experience - Dr. Biernath has 58 Issued US Patents on New Products, including:

• Industrial Adhesives and Tapes – 3D printing materials, development, automation, and tape application processes
• Electronic Displays and optical display films, outdoor digital displays, backlights, LED color mixing
• Electronic Materials, epoxy thermoset adhesives, application process, elastomeric, high speed electronic connectors
• Signage, retroreflective signage, license plate recognition, ADAS, Human Invisible, Machine-Readable Coding System
• IoT and IIoT, Automatic and predictive selection and replacement of controllers, novel low-cost oil-detection sensor
• Microreplication, microfluidics, textured adhesives and processes

View Dr. Rolf Biernath's Expert Witness Profile.

Caylor Engineering & Associates, PLLC is a private consulting mechanical engineering firm specializing in NH₃ and CO₂ Refrigeration Systems used in process and cold storage applications. Clients have included Leprino Foods, Safeway, Dreyer’s, Tyson,  ConAgra, Unilever, Nestlé, Imperial Irrigation District, Lineage Logistics, and Grupo Kuo (Kekén).  

Consulting Services:

System Design and Design Review (owner’s agent) Code Review (IIAR, IFC/IMC, ASME B31.5, ASHRAE Std 15)

Forensic Analysis and Expert Consultant/Expert Witness Operational Analysis

James Caylor, PE, Principal at Caylor Engineering spent his first 15 years in the refrigeration business as a service and startup technician, including a UA steamfitter apprenticeship.  11 of the 15 were in industrial ammonia work and 8 of those 11 were self-employed as Caylor Refrigeration. He then returned to college and graduated from Arizona State University in 2000 with a BSME.

Mr. Caylor worked as a project engineer for two design/build contractors and became a PE before moving to Tyson Foods’ corporate design group in 2005.  He joined Jacobs Engineering’s Food and Beverage Group in Fort Worth in 2007, finished in 2013 as Deputy Director in charge of all refrigeration projects and opened his own consulting firm in 2014.

ASHRAE committee service includes TC 10.1 (past chair) & TC 10.2 with revisions to Refrigeration Handbook ch 1, 2 & 3.  ASME committee service includes B31.5 (chair), WG B31E, B31 Standards & B31 Executive committees.  

 Mr. Caylor's work with the Refrigerating Engineers and Technicians Association includes vice president of the Oakland, CA chapter, founder and first president of the Phoenix, AZ chapter and presentation of papers at the 2018, 2021, 2022 and 2024 RETA National Conferences. 

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Howard J. Cohen, PhD, has over 30 years of experience in Software Engineering, Architecture and Implementation. He possesses particular expertise in Algorithms, Relational Databases, Graphical User Interfaces (GUIs) and Software Applications in general. His experience has been in a broad spectrum of technology, in several languages, in a wide variety of applications, and on multiple platforms. Dr. Cohen's background includes Electronic Design Automation, Bioinformatics, Digital Cartography, Banking Systems for Foreign Exchange Traders, and many more. He is the co-inventor on approximately 120 patents.

Since 1979, Dr. Cohen has served as a Software Development Consultant to several major Silicon Valley businesses including Nortel Networks, Surromed, Incyte Genomics, BomDiver, Canon Information Systems, WeatherNews, PetroSoft, LSI Logic, Aspect Development, Abbott Laboratories, ETAK, Engineering DataXpress, Nikon Precision, Diasonics, Daisy Systems, Rolm, Oceanroutes, Mindcraft, and Integrated CMOS Systems. Concurrently, he has also held full time senior engineering and management positions with such companies as Tibco, Zycad, ETAK, and the NASA Ames Research Center.

Dr. Cohen's Consulting Services are available to companies needing software development involving problem definition, analysis, design modeling, documentation, programming, and implementation. Consulting services are also available issues regarding Trade Secrets, Copyright and Patent Infringement, and Computer Software Security and Forensics.

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Dr. Box Consulting, Inc. is one of the highest respected consulting firms dedicated to the Packaging industry. Since 2010, it has become a globally renowned source for packaging process improvement, purchasing, manufacturing, distributing, shipment, and packaging environments. Dr. Box Consulting Inc.'s clients include Fortune 1000 corporations around the world and the Governments of the United States, Afghanistan, Tajikistan and the Country of Georgia.  

Business Consulting Services:

Packaging and Business Improvement - Waste reduction, quality improvement, safety improvement, profit improvement, lean manufacturing, machine productivity improvement, overtime reduction, on-time-delivery improvement and many other business improvement areas. A global leader in Packaging Procurement results.

Packaging Design and Branding - Assess packaging lines, improve efficiency, reduce material cost, design cost-effective packaging utilizing better and more flexible designs to protect and display products.

Branding - Design packaging, proper color choice, placement and designs of logos, names of products, placement of wording on the product and packaging for cosmetics, food products, household goods and many others. 

Packaging Research - Market assessments to determine the viability of building new plants in specific areas, including economic analysis, trend analysis, assessment of potential competitors’ strengths and weaknesses, market pricing analysis, and determination of potential customers.

Randy Phares, President and CEO of Dr. Box Consulting, Inc., is a Packaging expert specializing in Corrugated and Folding Carton Packaging. He has over 30 years of progressive leadership experience in Packaging, Procurement, Shipping, Lean Manufacturing, Quality, Safety, Productivity, and Business Improvement.

Since he began his career in 1990, Mr. Phares has held almost every job in packaging operations. These include manufacturing, distribution, sales, design, safety, and transportation.

Mr. Phares has served as a consultant for the Technical Association of the Pulp and Paper Industry's (TAPPI) Consulting Council. He was also the Vice Chair of the Packaging Consultants Council for the Institute of Packaging Professionals (IOPP) and President of the South Texas Manufacturer’s Association. 

Mr. Phares has spoken and keynoted National, International and Local conferences. He has been hired to do DOT Packaging HAZMAT training for paper, rigid, and flexible packaging. Mr. Phares has done leadership training, Lean Manufacturing training, sales training, machinery training, new Supervisor training, safety training, and much more.

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James Parker has over 35 years of relevant industry experience specializing in Electronic Security Systems & Sensors, Electronics R&D and New Product Development. With executive and strategic leadership skills, Mr. Parker served as a principal product architect, is highly credible with customers, distributors, and suppliers. He is a prolific inventor having been granted over 24 unique patents with approximately 80 patent documents published worldwide. Mr. Parker is the Past Vice President of Engineering for Digital Security Controls Ltd. (DSC), a leading global manufacturer of electronic security systems and components with sales exceeding $400 million annually. He is currently the President at EE-Systems Group Inc. Canada (R&D) where he is responsible for overseeing new product and business development. 

Consulting Services - Mr. Parker's consulting services include identifying patent filing opportunities while avoiding infringement risks. He has in-depth knowledge of electronic product design in both Wired and Wireless Technologies and outstanding knowledge of Environmental and False Alarm Immunity. 

Mr. Parker also has expertise in the research, development, design, and manufacturing of electronic based products such as Security Systems, Burglar Alarm Systems, Intrusion Detection Systems, Occupancy Detection Systems, Fresnel and Mirror Optic PIR (Passive Infra-Red) Motion Detectors, Microwave Doppler Motion Detectors, Solar Powered, Motion Controlled, LED illumination Systems, and similar devices. 

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Finity Engineering, LLC comprises highly-accomplished engineers and industrial practitioners that work alongside leading researchers to provide design, analysis, consulting, and litigation support services. Associates are subject-matter experts in the areas of Automation, Mechatronics, Robotics, and Consumer Products.

Finity Engineering professionals have served scores of industry-leading companies and research institutes, and have developed and provided technical oversight for the implementation of hundreds of robotic, automation, and controls systems deployed within the facilities of high-profile end users. Collectively, Finity Engineering professionals are named inventors on over 60 patents and have founded dozens of successful entrepreneurial ventures, demonstrating pragmatic and marketable engineering innovation.

Clients Include: Alcoa, Apple, BMW, Boeing, Cargill, Caterpillar, Chernobyl, Cummins, Ford Motors, Fukushima, General Motors, Gestamp, Google, Honda, Hundai, Jet Propulsion Laboratory, Johnson Controls, Kia Motors, Lockheed Martin, and many more.

Design, Analysis & Business Consulting Specialties:

Additive Manufacturing Aerospace Engineering Biomedical Engineering Consumer Product Design Control Systems Cranes Design Methodology Dynamics Electrical Engineering Failure Analysis Fluid Power / Hydraulics Haptics Hazard Analysis Image Processing Industrial Control Systems Industrial Design

Machine Design Machine Learning Machine Vision Manufacturing Mechanical Engineering Mechatronics Motion Control Optics Photogrammetry Product Design Rapid Prototyping Robotics Signal Processing Traction Control & Wheel Slip Vibrations Warnings

 Founder, Khalid Sorensen, PhD, is a highly accomplished technology leader in Automation, Mechatronics, Motion Control, Manufacturing, Machine Vision, and Human-Machine Interaction. He has over 20 years of experience developing and deploying world class, mechatronic, motion control, and automation solutions.

Dr. Sorensen has directed the development and implementation of 100s of complex, multi-disciplinary mechatronic systems for high-profile industry leaders including Toyota, Ford, Alcoa, Caterpillar, Boeing, NuScale, and many others, and high-profile facilities including Fukushima and Chernobyl.

Previously, Dr. Sorensen Founded a technology company where he invented and was the Chief Architect of Expertoperator^TM, Safemove^TM, Automove^TM, and Cranevision^TM – technology known within the primary metals, automotive, and heavy-equipment sectors for enhancing crane safety, productivity, and ease-of-use; Developed state-of-the-art, on-line, time-optimal trajectory synthesis software for Cartesian machines - key drivers in the acquisition of his company 5 years after inception by a global leader in automation.

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Radhakrishnaiah Parachuru, PhD, is a Textile Engineer with an MS degree in Decision Sciences / Applied Statistics. A multidisciplinary scientist, Dr. Parachuru possesses more than 35 years of teaching, research, and industrial experience in Polymer, Fiber, Textile, Apparel, Carpet, and other related disciplines. 

Serving as the coordinator of industry and public support activities at Georgia Tech, Dr. Parachuru has completed more than 180 applied research projects for the benefit of all segments of the Textile and Allied industries. Projects completed fall in the following categories:

• Product / Process Optimization
• Technical Trouble Shooting
• Design and Evaluation of New Products
• Assistance for Product Diversification and Value Addition
• Evaluation of Products and Processes for Dispute Resolution and Litigation Support
• Training of Technical Staff
• Establishment of Quality Control Facilities and Routines
• Business Data Modeling and Analysis
• Miscellaneous Cost Saving Projects

Dr. Parachuru has also conducted basic research in the area of Textile Manufacturing and served as the main adviser of several graduate students who completed MS and PhD degrees in textile engineering. He has been an active member of Fiber Society, AATCC, ASTM and TQCA for nearly 30 years. Dr. Parachuru currently serves as an active member of several AATCC technical committees and also as chairman of the AATCC committee on statistics. His current research interests are in the area of medical and industrial textiles. 

Consultation Services - Dr. Parachuru offers technical consultation to manufacturers, distributors, wholesalers, and retailers. His services are broad-based and they cover the whole spectrum of traditional and non-traditional fiber products.  His services also cover raw materias, in-process materials, finished products and process technologies. Based on 35 years of teaching and research in textiles, ploymers, metals, cermaics and composite materials, he is uniquely positioned to define the contributions of raw materails, design parameters and manufacturing variables. 

Litigation Support - Dr. Parachuru has been qualified as a Fiber / Textile Expert in dozens of civil and criminal court cases. His experience covers federal, state, and county courts in multiple states within the United States.

Areas of Expertise:

Polymers Fibers Yarns Fabrics

Garments Carpets Nonwovens Textiles Technical Textiles

Harvey C. Voris is a Product Design Engineer with 35 years of proven experience in the Fitness Industry. Mr. Voris has designed and worked on approximately 200 fitness products and has been issued 7 U.S. utility patents. 

Consulting Services Include:

• Standards compliance evaluations of products, facilities and providers
• Design, analysis, and sourcing services for product concept through manufacturing
• Manual, warning, and documentation drafting
• Testing protocol design, testing apparatus design, and industry standard compliance verification

Mr. Voris has a Bachelors of Science in Engineering from UCLA with a specialization in Bio Structural Mechanics. His Masters in Engineering is from Cal State Long Beach where he specialized in Fatigue and Failure Analysis. Mr. Voris has spent 21 years devoted to the development and promotion of safety standards for the fitness industry. He has authored numerous standards and has chaired the ASTM committee devoted to fitness standards development since 1995. Mr. Voris has also delivered seminars on Fitness Safety Standards and Product Design topics both nationally and internationally. www.experts.com

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OrthoBioMech LLC provides Medical Device Development and Injury Biomechanics Analysis services to the orthopedic and legal fields. The founder, Mari S. Truman, PE, has more than 37 years of experience in Orthopedic Product Design and Development. As Principal Engineer, she acts as an R&D design and development consultant to the orthopaedic industry and an injury biomechanics and medical device forensic expert.

While working for and with the major US Orthopaedic companies, she designed numerous instruments and implants for repair of skeletal injury. Ms. Truman is named on 12 Orthopaedic Patents and frequently gives talks on implant design and injury biomechanics on topics such as: knee and thumb-based joint surfaces and kinematics, joint design, rapid prototyping, medical device design control, and injury biomechanics.

Ms. Truman founded and ran ArthroMotion (1993-1997) and Seabrook International LLC's Midwest Design Center (1999-2002). Her project experience (non-inclusive):

• Total and Hemi Joint Resurfacing Systems: Hip, Knee, Wrist, Ankle, Hand/Toe, CMC, PIP, DIP, Shoulder
  
• Trauma Systems: Plates, specialty screws, intramedullary nails, wires, cables, external fixation systems, spinal fusion systems
  
• Soft Tissue Reattachment Systems

Speaking Venues: ASME Congress, North American Spine Society, Southern Biomedical Engineering Conference, International Society of Biomechanics, National Manufacturing Week Conference, American Society for Surgery of the Hand, International Hand and Wrist Biomechanics Symposium, International Federation of the of the Societies for Surgery of the Hand, Vth International Symposium on Computer Simulation in Biomechanics, Indiana Medical Device Manufacturer’s Council, Ohio Bar Association and the Ohio Trial Lawyer’s Association.

View Mari S. Truman's Expert Witness Profile.

R. Kevin Smith PE, BSME, MMAE, has been a specialist in Engineering Forensic Safety and Design for 35 years. He has consulted on over a 1,000 matters nationwide. Mr. Smith is a registered professional engineer and holds a BSME and MMAE from the Illinois Institute of Technology in Chicago. He specializes in Material Handling Equipment Safety, including lift trucks, dock safety, truck loading, conveyors, and aerial work platform safety.

Mr. has been actively involved as a member of the committee that writes the Safety Standard for Low Lift and High Lift Trucks (ASME/ANSI B56.1) for over 30 years. He also serves on the B56.6 committee (rough terrain lift trucks) and the ANSI A92.5 and A92.6 subcommittees (self-propelled elevating work platforms). 

Litigation Support - Mr. Smith formerly worked for Triodyne, Inc. for over 15 years as a forensic engineer/principal engineer. As President of R. K. Smith Engineering Inc., he currently has a laboratory for examination and testing, and owns or has access to varied testing equipment and tools. He has testified at depositions and trials on several hundred matters. Mr. Smith has performed hundreds of investigations into product failures involving injury and property damage, and has reconstructed numerous accidents. His expertise is available to counsel representing both Plaintiff and Defendant. Mr. Smith also is on the Adjunct Math faculty at Prairie State College. 

Areas of Expertise:

Forklift Trucks Aerial Work Platform Lifts Product Testing Material Handling / Lifting / Rigging Equipment Accident Reconstruction Machine Guarding Safeguarding Warnings

Agricultural and Construction Equipment Skid Steer Loaders Stability Testing Loading Dock Safety Consumer Products / Testing OSHA Citations Codes & Standards Standard of Care in Design

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Summit Associates of Bedford is a Materials and Manufacturing firm offering growth strategy, operations improvement, and international sourcing to commercial clients ranging in size from $3 to $150 million.

Summit Associates has a record of fixing troubled organizations and driving growth in complex technology based operations. Skilled at positioning small and middle market companies for sustained growth, they have commercial experience in ten countries, including creation and oversight of global partnerships in Europe and India and acquisition, sale, and licensing of fifteen technologies in seven countries.

Consulting Services:

Turnaround Leadership Organizational Change and Alignment Accelerated New Product / Market Development Product Launch

Lean Manufacturing Technology Acquisition Sale and Licensing International Partnerships Technology Valuation

Principal, Thomas W. Caldwell, PE, has over 40 years of experience in Materials Research and Development, Process and Product Development, and Manufacturing Operations in the Precision Cast and Machined Products industry.

Mr. Caldwell has designed and manufactured components for consumer and industrial products, including safety-critical applications such as aircraft landing gear brakes, seat belt lockup devices, windshield wiper, and window lift motor systems. He has experience creating and guiding technology development and manufacturing partnerships in Europe and Asia, licensing and selling intellectual property and creating supply chains in China.

Mr. Caldwell has lectured in the USA, Germany, Switzerland, and India on manufacturing premium quality metal products and manufacturing processes, and was a technical paper peer reviewer for 20 years for the Society of Automotive Engineers. A United States patent holder, he has published peer reviewed research in electrochemistry and materials processing, and has written and spoken numerous times on the subject of Materials Selection.

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Bransford Pickett, PE, BSc, MScBA, has over 25 years of experience as a Mechanical Engineer. A California Registered Professional Engineer, Mr. Pickett holds a BSE from the University of Michigan, Ann Arbor, and a MScBA in Finance from San Diego State University. His Materials Handling and Engineering Consulting Services are offered to insurance and end user companies nationally and internationally. The combination of field expertise, engineering, and regulatory compliance experience provide Mr. Pickett's clients with a complete package of services. The depth and breadth of his expertise covers many successful design projects including commercial and military ships, many complex material handling activities, testing requirements of shipboard system, and development and implementation of compliance programs. Many of the major projects include first of a kind challenges such as the Exxon Valdez post - accident docking and structural repairs, commission testing of navy auxiliary ships’ equipment including fueling systems, the US Navy Shughart Class Container Ship Conversion program, as well as shaft and appurtenance handling on the US Navy Watson Class ships. Included in these projects were planned engineered multi - crane lifts that reached in excess of 400 tons. These projects focused on safe, economic, simple designs compliant with applicable state and federal regulations, and national standards.

Engineered Material Handling Design and Review:

• Services include single and multi-crane lift plans, material transport, and equipment testing. Design, review and analysis of supporting calculation of stresses imposed on lifting, supporting structure, and material handling equipment, and rigging gear. Equipment specification scope and review

Naval Architecture & Marine Engineering:

• Perform intact, damage and probabilistic damage stability, and structural analysis on marine structures including barges, ships, and complimentary structures in accordance with regulatory bodies; ABS, Federal or State government

Training and Compliance:

• Operator training compliance to National Commission for the Certification of Crane Operators, NCCCO, requirements for tower crane, mobile crane, overhead crane, articulating crane operator training and certification, signal person, and rigger certification
• Compliance covers applicable national and international standards that include the ABS, ASTM, ASM, ASME, ANSI, WSTDA, ALI, etc. and DIN, EN, FEM to list a few. National regulations include state and federal OSHA requirements as well as DOE, military specifications and standards

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