Corrosion Engineering Expert Witnesses: 7

Sean Brossia, PhD, is a Corrosion, Materials, Mechanical Integrity, Reliability, and Industrial Equipment Failure expert with more than 30 years of experience across chemical, refining, pharmaceutical, paper, pipeline, manufacturing, and industrial facilities. He also has experience in aerospace, ground vehicle, agricultural and industrial equipment, biomedical implants, consumer packaging, and infrastructure assets. Through Vulcan Integrity, he provides expert witness and litigation support for matters involving corrosion damage, materials degradation, inspection adequacy, risk-based inspection, mechanical integrity, maintenance and reliability practices, material selection, and equipment failure causation.

Litigation Support - Dr. Brossia's litigation support includes case merit review, technical document review, failure analysis review, causation analysis, inspection and maintenance program evaluation, standard-of-care assessment, expert reports, rebuttal support, deposition testimony, and trial testimony. He has testified and been deposed, has supported both defense and plaintiff matters, and has never had his opinions excluded.

Dr. Brossia’s opinions are grounded in engineering principles, available data, physical evidence, operating history, inspection records, industry standards, and recognized and generally accepted good engineering practices. He is experienced with API, ASME, ASTM, AMPP/NACE, PHMSA, OSHA, EPA, PIP, and RAGAGEP-related expectations, and has participated in standards development activities.

Areas of Expertise:

Dr. Brossia is known for explaining complex corrosion, materials, reliability, and mechanical integrity issues in clear, practical terms that attorneys, judges, arbitrators, and juries can understand. His background includes leadership roles in engineering, maintenance, reliability, corrosion management, fixed equipment integrity, research and development, asset integrity consulting, and corrosion monitoring technology. He is a NACE/AMPP Fellow, has over 80 publications and book chapters, and holds multiple patents related to corrosion monitoring and sensing technologies.

Since 1988, Real-World Forensic Engineering, LLC ("RWFE") has provided engineering services to industries and government labs, as well as litigation support to both plaintiff and defense attorneys practicing in many areas.

RWFE Areas of Expertise Include:

At RWFE, we proudly distinguish ourselves by our Four C's:

CREDENTIALS. COMPETENCE. CREDIBILITY. COMMUNICATION.

Design Evaluation – Accident Investigation – Intellectual Property - Failure Analysis – Fire Cause & Origin – Component Testing - Computer Aided Drafting – Accident Animation - Expert Witness & Litigation Support

www.ExpertEngineering.com

Mechanical Solutions, Inc. (MSI) performs litigation support through its extensive engineering capabilities, and when required, through expert testimony. MSI uses advanced finite element analysis (FEA), rotor dynamics, and torsional analysis tools, and uses computational fluid dynamics (CFD) to analyze 3-D steady or unsteady fluid flows and heat transfer, enabled by its 230 high speed processor supercomputers.

MSI also uses top-of-the-line testing equipment, including multichannel FFT analyzers (up to 200 simultaneous channels) to accurately read the outputs of various vibration, stress/strain, and pressure sensors, as a function of both time and frequency. As a unique additional test capability, MSI uses motion magnification video cameras to amplify and display scene vibration by 1000x. MSI uses calibrated exciters while equipment remains running, to locate structural, rotor, and acoustic natural frequency resonances as they exist at any particular operating point, without interfering with machinery operation. In addition, MSI performs stress, acoustic, dynamic pressure pulsation, electric current spectrum, and aero/hydraulic performance testing.

Areas of Expertise:

Solving Challenges with Rotating Machinery Vibrations

William D. Marscher, PE, performs expert witnessing and engineering work in the field of Fluid Systems and their Rotating and Reciprocating Machinery, particularly large turbines, generators, compressors, and pumps. His typical work responsibilities include design, analysis, and testing of all types of plant machinery, as well as other types of fluid and mechanical systems. Mr. Marscher has background in various types of turbines (including hydraulic, steam, and gas), as well as various types of pumps, including centrifugal as well as positive displacement (e.g. reciprocating, gear, rotary, and screw).

Mr. Marscher's expert witnessing experience includes 27 cases over the course of his 50+ year career, for which he provided detailed engineering reports in support of the case. This legal support experience includes witnessing in front of tribunals four times, and testifying in Federal Court in four cases. He also has performed depositions 11 times. 

For the past 45 years, Mr. Marscher has been a voting member of the ASTM Fatigue Standards Committee E9, as well as the ASTM Wear & Erosion Standards Committee G2. He is also the past Board of Directors Chairman for the Machinery Failure Prevention Technology Society (MFPT), and has been active in the Vibration Institute. Mr. Marscher is a 23-year member of the Texas A&M Turbine-Pump Users Symposium Advisory Committee (essentially the Board of Directors for the Symposium). For ASME, he was Chair of the Predictive Maintenance committee and was Organizing and Presiding Chair of the 1993 RoCon Rotating Machinery Conference and the 1995 Tribology Conference.

Dr. Edward Bennett is MSI’s VP of Fluids Engineering.  Dr. Bennett graduated from the Naval Academy, following which he was a navy test pilot.  Later he received his PhD in Fluid Dynamics from Johns Hopkins University. Dr. Bennett has been a well-known leader in Fluid Dynamics and the Aero/hydrodynamic Design of Turbomachinery for the past thirty plus years.  

In 1995, Dr. Bennett founded ASC Turbo, a design house that combined the CFD software from Advanced Scientific Computing and specialized turbomachinery design software.  During this time, he worked on the development of BladeGen, a 3-dimensional turbomachinery blade geometry kernel, and also performed a key role design work that included the starter turbine and vapor cycle compressor for the F-22 Raptor fighter, several biomechanical cardiac pumps, a LOX rocket turbopump, as well as numerous more “conventional” turbomachinery designs. After this, he served as Director of Turbopumps for Gencorp Aerojet, and authored the hydraulic design methodology that is still in use by that organization.

At MSI, Dr. Bennett oversees fluid dynamic design and analysis of pumps, compressors, and turbines, including various sizes of hydroturbine generators.  This work includes detailed computational fluid dynamic (CFD) analysis, as well as test rig design, and flow loop/ wind tunnel validation testing.  Recently, he has supported major law firms with expert report writing and detailed two-phase flow unsteady CFD analysis of 100MW and 400 MW hydroturbines in the US and Canada.

Paul A. Boyadjis is Director of Rotating Machinery Analysis for MSI.  Mr. Boyadjis has a BS and MS in Mechanical Engineering from Lehigh University where he graduated summa cum laude.  He has over 35 years of diverse experience in the analysis and Design of Centrifugal Pumps and Pumping Systems, as well as Centrifugal Compressors. His specialty includes complex 3D solids modeling for stress and vibration analysis using advanced finite element techniques, and he has worked as a lead analytical engineer for major manufacturers. 

Mr. Boyadjis is also an expert at rotordynamics, and field testing. He has enjoyed participating as a Hydraulic Institute Standards Partner for over a decade, and became vice chair of its Vibration Committee, and was named Standards Partner of the Year in 2021.  Paul played a key role in various standards. 

Years ago, Mr. Mr. Boyadjis developed the solids modeling and advanced finite element analysis capabilities at the Government Marine Business unit of Ingersoll-Rand, and wrote many of the structural and vibration analysis procedures for that division. As mergers took place, he then transferred these analytical capabilities to the Research and Development group of Ingersoll-Dresser Pump and later Flowserve.

While with MSI, Mr. Boyadjis has conducted detailed 3D finite element analysis of failed casings and impellers, performing forensic investigations, and when necessary, providing successful design enhancements for industrial and municipal customers. He has directed or participated in many testing and troubleshooting projects, particularly for water and wastewater pumping systems.

View MSI's Consulting Profile.

Derek B. Gilboe, PE, PEng, CEng MIEI a Metallurgical Engineer with over 30 years of experience, focuses on asset integrity using knowledge of metallurgy, materials, and processes in multiple industries on four continents in environments from arctic to desert in onshore and offshore conditions. He brings extensive knowledge in standards and regulations relating to Oil and Gas Piping and Pipelines.

Mr. Gilboe has experience with operators, service providers, and consultants on projects ranging from $100k to over $5 billion. His specialty has been midstream and piping, focusing on forensic engineering, integrity engineering, and failure investigations.

Litigation Support - Mr. Gilboe provide analysis and opinions for legal cases and is open to any client requiring expert witness services for a legal case or an organization requiring fractional engineering services. He can explain complex engineering concepts, principles, methods, and standards in a clear and understandable way. He analyzes, evaluates, and verifies engineering evidence, such as documents, drawings, calculations, tests, experiments, simulations, or models and provides independent and objective opinions on the engineering aspects of a case, such as causation, liability, damages, or remedies.

Areas of Expertise:

Jose Villalobos, PE, is a licensed Civil and Corrosion Engineer with over 48 years of experience in the design and condition assessment of corrosion protection systems for municipal infrastructure including Water and Wastewater Conveyance, Treatment, and Storage.

Mr. Villalobos and his team at JLV Wolf Inc. are based in San Leandro, California and specialize in assisting owners and engineering firms when it comes to forensic investigations. With their help, clients can collect all the needed information to properly assess structural integrity or causes of the structural failure. The firm offers services throughout the US.

Litigation Support - Mr. Villalobos provides professional assistance to owners, design engineers, and attorneys in evaluating operational issues at water and wastewater plants that may require forensic investigations. He is retained for cases involving the deterioration of Concrete and Corrosion of Metals in Water and Wastewater Facilities including atmospheric, immersed, and buried exposures at:

Relevant Project Experience (Partial List):

• A.C. Transit, Oakland, Bus Maintenance Facility Buries Hydraulic Fluid Line Investigation
• Thompson vs. Standard Oil
• Landels Ripley Diamond Union Oil Tank Investigation
• Field, Richardson et al – Contra Costa Water District PG&E Claims Seaport Center Stainless Steel Pipe Support Cable Failure and Corrosion of Concrete Piles
• Bay View Condominiums Copper Recirculation Hot Water Systems San Luis Water District Cement Mortar Coated Pipe Failure
• Sea Colony Residential Housing Subdivision Reinforced Concrete Slab  Foundation Failure

Paul Eason is a Licensed Professional Engineer, Nationally Certified Fire & Explosion Investigator and Forensic Consultant. His expertise comes from a strong background in industry and academia. In addition to his consulting practice, he is a professor in the School of Engineering at the University of North Florida, and maintains a graduate faculty appointment in the Materials Science and Engineering Program at the University of Florida. 

Dr. Eason has testified in numerous trials and depositions in the following practice areas: 

Product Design & Manufacturing Analysis - Metallurgy & Materials - Fire & Explosions - Industrial Accidents 

Areas of Expertise: Product Liability and Materials Failure Analysis, Product Defect & Safety Issues including: Metals, Plastics, Glass, Ceramics, Corrosion, Fatigue, Overload & Material Selection 

Fire and Explosion Analysis including: cause and origin determination, product related fire causation, industrial process accidents, dust explosions, welding / brazing accidents

Michael A. Pollock, PE, USPTO, is a Mechanical Engineer responsible for the design and engineering of commercial, industrial, manufacturing, institutional, and residential venues, as well as efforts relating to services and products used in and around these facilities. Mr. Pollock's full CV can be viewed at cogentexpert.com.

Business and industries include electronics, safety and construction, building materials, polymers and plastics, instrumentation manufacturing, petrochemicals, chemicals, pharmaceuticals, colleges, athletic facilities, textiles, coatings and resins, food storage, biosciences, supermarkets, inks & pigments, automotive, facility and real estate operations, agricultural, transportation, nuclear, healthcare, nutrition, retail, distributors, pulp and paper, packaging, utilities, apparel, and R&D centers.

Litigation Support - Mr. Pollock is a subject matter expert in Commercial and Industrial Engineering Applications and Projects, as well as engineering standards and applicable codes (ASHRAE, ASME, NIST, NFPA, NBIC, ASTM, SAE, LEED, ASCE, GMP, ISA, BOCA, and EPA Regulations.) He has engaged with local, state, and governmental officials and agencies regarding numerous matters over his commensurate years of experience.

Areas of Expertise:

Registrations

• Professional Engineer: PA (PE075410)
• American Bar Association (ABA) – Construction Forum
• Environmental Protection Agency (EPA) Clean Air Act Certification – Universal (includes Chillers, HVAC & Refrigeration)
• United States Patent & Trademark Office Registered (USPTO)                              

Forensic Consulting Experience

Warehouse Distribution Facility – Maryland - Evaluated a $10M (million) claim relating to purported construction defect claims by the 600,000 sq. ft. facility owner against the facility construction contractor and an original equipment manufacturer relating to installed infrastructure in the facility. Developed an expert opinion and expert report regarding the analysis of the purported defects and a proposed repair solution to correct said defects. 

 Psychiatric Hospital Facility – North Carolina – Evaluated a $28M (million) construction claim by the general contractor against a hospital facility concerning a $100M facility construction project.  Developed an expert opinion and report for general construction issues, constructability, design revisions, and corresponding delay analysis for mechanical, HVAC, electrical, smoke and fire, structural, security and building automation systems. 

Forensics Consulting Work-in-Progress 

• 2022 – International Trade Commission (ITC) Matter – Resin Manufacturing Facility Construction Delay / Completeness Analysis
• 2022 – Mechanical Systems Coatings Matter Analysis
• 2021 – Industrial Manufacturing Facility Standard of Care Matter, Construction Defect, Construction Delay     
• 2021 – Electrical Distribution System Construction Defect Matter, Standard of Care
• 2021 – Hotel Facility HVAC Materials of Construction Related Defect Matter